Great example of complex industrial capability

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BESIX Watpac is nearing completion on the $135 million expansion of Sun Metals Corporation’s zinc refinery just south of Townsville.

The complex industrial project is a very large steel structure, fully encased in concrete and is a great example of the capability BESIX Watpac can deliver, particularly for specialist resources and heavy industrial projects.

“This really shows what we can do in the industrial sector,” said BESIX Watpac’s Northern Area Manager, Wade Cummins.

“We can basically build anything if we can build this building.”

“It’s not like a high rise building where you set up a jump form and build up level after level. This is all detailed construction and is an extremely technical build. It also shows we deliver on time and manage the coordination with the specialist fit-out contractors very effectively.”

A unique feature of the build has been a traveling form, or travelator, to expedite the completion of the heavy concrete roof structure.

“If we didn't have the traveling form, we would have needed to ‘birdcage’ entire site with scaffolding which would have added about six months to the program,” Wade said.

The Townsville project has achieved a great result on local procurement with 81% of subcontractors sourced from North Queensland. While there was no contractual obligation for Indigenous employment, it continues to be a priority for BESIX Watpac, achieving 12.3%.

The project is an example of the new BESIX Watpac at work with some expertise brought in from the parent company to share technical skills. Site manager Mihail Stanescu has worked for BESIX in the Middle East for 12 years and is really enjoying the local lifestyle. “Life in Townsville is amazing,” Mihail said.

The project is providing valuable career experience for Site Engineer Katie Garay who never imagined she would end up in the role. “I didn’t even know site engineer was a thing,” she said.

Qualified in construction project management, Katie is one of two women on the project and playing a very important role in what she describes as practical problem solving.

“There's a lot of integration required for the Sun Metals equipment so we have to install all the embedded items such as hold-down bolts and cast plates and make sure they’re in the right position for the equipment. It’s a really interesting job and a great team and you learn something new every day,” Katie said.

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